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Industrial Plate Heat Exchanger Heating & Cooling Skid-Mounted Unit

Generalway custom industrial plate heat exchanger heat & cooling skid-mounted unit is a complete pre-assembled skid system integrating high-efficiency plate heat exchangers, circulation pumps, makeup water pumps, intelligent measurement & control instruments, sensor assemblies, complete valve piping and fully automatic control systems.

 

Optimized via precise thermal and hydraulic calculation and modular integrated manufacturing, the unit delivers high-efficiency heat transfer between hot and cold media together with intelligent coordinated system control. Equipped with premium-grade components, compact layout, stable control performance, convenient maintenance and controllable operation costs, this turnkey thermal/cooling exchange solution is tailor-made for diverse industrial working conditions, fully demonstrating Generalway's core heat transfer technology and one-stop custom service advantages.

Key Features

  • Intelligent & Precise Coordinated Control: The fully automatic system realizes closed-loop regulation of multiple parameters including temperature, pressure and flow rate. It achieves temperature control accuracy of ±1℃ and pressure control accuracy of ±0.02 MPa, maintaining stable constant temperature, constant pressure and constant flow operation with zero hidden safety hazards.

  • Flexible & Diversified Operation & Maintenance: Supports unattended automatic operation as well as remote monitoring and remote control. Seamless switching between manual and automatic modes drastically cuts labor management costs for industrial plants.

  • High-Performance Reliable Core Components: Comes standard with Generalway high-efficiency plate heat exchangers featuring outstanding and consistent heat transfer performance. All core control components adopt imported premium brands, capable of resisting temperature and pressure fluctuations under harsh working conditions, extending service life and minimizing equipment failure rates.

  • High Energy Efficiency & Low Power Consumption: Built-in climate compensation logic paired with variable-frequency pump regulation ranging from 5 Hz to 50 Hz adjusts operating load according to real-time process demand. It realizes cascaded utilization of waste heat and remarkable electric power reduction, with low operational noise to slash long-term industrial operation expenses.

  • Full-Process Automatic Operation: Automatic pressure stabilization, temperature adjustment, flow balancing and makeup water supply functions are integrated. The intuitive human-machine interface allows basic daily maintenance to be performed by personnel without professional thermal engineering backgrounds.

  • Highly Integrated & Easy On-Site Commissioning: Modular skid-mounted structure minimizes floor space and reduces civil construction investment. Fully prefabricated and tested in factory, the unit only requires simple pipeline and power connection on site to put into service, featuring easy installation and maintenance for all types of industrial processes.

Technical Specifications

  • Maximum System Working Pressure: 25 bar

  • Maximum Medium Operating Temperature: ≤ 150℃

  • Maximum Rated Flow Rate: 2000 m³/h

  • Main Structural Materials: Carbon steel, 304 stainless steel, 316L stainless steel (customizable to match specific media and working conditions)

  • Control Precision: Temperature ±1℃, Pressure ±0.02 MPa

  • Pump Variable Frequency Range: 5–50 Hz

Application Industries

  • Industrial waste heat recovery: Recycling low & medium grade waste heat from furnaces, reaction kettles, production lines and exhaust fluid for energy reuse and carbon emission reduction

  • Process heating & cooling for production lines: Precise temperature regulation for continuous manufacturing workflows, medium constant temperature holding and circulating fluid stabilization

  • Petrochemical & chemical industry: Temperature control for chemical synthesis, raw material preheating, reaction product cooling and corrosive medium heat exchange

  • Metallurgical manufacturing: Flue gas waste heat recovery, rolling fluid cooling and circulating water temperature adjustment for metal processing workshops

  • Food & beverage processing: Material heating, pulp cooling and sterilization supporting sanitary production lines

  • Pharmaceutical & fine chemical production: Constant-temperature thermal systems for API synthesis, extraction and sterile pharmaceutical liquid circulation

  • Renewable energy industry: Thermal management for hydrogen production, battery manufacturing, biogas purification and energy storage temperature control

  • Textile & printing factories: Dyeing liquid heating, waste water heat recovery and production line cooling circulation

  • Machinery & equipment manufacturing: Workshop central heating, hydraulic oil cooling and equipment circulating water temperature stabilization

  • Factory renovation & new plant construction: Modular skid solutions for both newly built industrial workshops and old thermal system upgrading projects

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